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How to roll steel Videos

Steelmaking: Rolling

Rolling: training video from the Corus BCSA training pack.

User Comments

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Before being rolled here, the steel has been annealed to very higher temperatures. This makes it much easier to be compressed and molded by the massive machines. It is above its recrystallization temperature so it is much more malleable and the micro-structure of the steel is not affected by the process as much. During cold working, the the steel would be rolled at room temperature, and would require even more pressure and even larger machines for steel of the same size. However, the resulting steel parts would be stronger and have a better surface finish only at the expense of being less ductile.
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@WaterfrontBoss Hi there, this is David NC who maintains this site. I am hoping to get Corus/Tata to send me more videos to put up here in the autumn. If you send me the links to the ones you have made, I can Favourite them on this site and add them to Playlists. Or use Sendspace or a similar method to send the actual movie for me to upload. (PS, I am not paid to maintain this site, it is funded by users clicking on adverts, so please click as much as you like).
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I work for a fab shop and I always wondered how some sheets of steel or bar stock would be all wavey and others would be some what flat.(depending on where it came from) But anyways it must be because the rollers may be egg shapped or out of round. I am here to tell u it sucks making that shit flat and straight. To beable to use it for other operations.
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Amazing. Now think of what it was like back in the day, when they still did half this stuff manually. I remember reading a book once describing piece by piece how a steam locomotive was made, and a lot of it was pretty hands on. And this was talking about the 1920's, when things had already advanced a lot.
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From 1900 we use the same technlogy for rolling or rotating. I have done research on cam follower from last four years. I have different way to roll or rotate shaft. I believe it is 80% more efficient. You can find my prototype at my youtube channel or at mechanicalresearch dot info/
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I guess the cooling process must go on slowly, otherwhise you might damage the steel with tiny cracks that later can lead to a building crashing or something similar. Just like it happens when you have, at home, a hot glass pan: if you submerge it, it might crack all the grass.
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I worked as continuous casting operator for a few years n have a few videos in an Louisiana mill which was bought out by arcelormittal I'll upload them soon since I seen someone n the comments asking about the casting now working in the furnace so will have some others n time
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I wonder if cold rolled steel is made the same way as the hot rolled steel is seen here. No doubt the steel here becomes very hard and brittle when quenched, requiring it to be reheated and quenched again at a lower temperature if it's mild or low carbon steel.
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I would love to go to a real rolling mill and see the noise and sparks and general mayhem of redhot steel being rolled into shape! I did once, many years ago... 40yrs actually... about time to do it again!!
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i am studying in steelmaking process to be an continuous casting, furnace, mill,etc operator i can't wait to finish my course.. i'm lucky..i live in a city with big steelmaking industries
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tricky business .. if mill stops .. hot steel will damage rolls ... the show must go on. Also notice complicated looking cooling stage .. why not just submerge cool? Tricky business.
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I have been to Corus Ijmuiden last month, which was extremely interesting! Most impressive was the "Warmband walserij" (hot rolling) though! What a sheer mayhem! Beautiful!
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@CorusBCSATraining Trust me, I work in a rolling mill as a maintenance engineer. After a while the heat and noise gets to you. It's still pretty cool :)
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All of your videos are very helpful. Thanks (I know all of these processes cause I`m a student of metallurgy science - metal forming exactly :) )
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@Calabrez In this process, yes, but there's many other process where you need cool down very fast to get very hard and strong surface (carbides)
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Good video!! I work in a Slabcaster in the slabyard, we make steel slabs and the best armor plate around!! heh

RIDGID - How To Bend Stainless Steel Pipe

For more information on our products visit www.RIDGID.com.

User Comments

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hi can you tell me how to bend hard stainless stell rod
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+Dinesh Kumar Thank you for your interest in RIDGID!This is not something we manufacture. We strictly bend tubing and pipe. There are manufacturers of tools that are designed to bend rod and other solid materials. Regards,RIDGID
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If I buy the larger size I can only bend 12 mm pipes? Or even smaller ones?
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Thank you for your interest in RIDGID!                                                                                                                     Each model is designated for the tube size capacity specified in its description. Regards,RIDGID

MANUFACTURING PROCESS OF STEEL SCRAP TO BILLET AND BILLET TO ROLLING MILL

PRESENTS AND EDIT BY SUNIL MISHRA FROM JESCO, SAUDI ARABIA.

User Comments

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Specifications 1.High quality with best price 2.Well reputation 3.Factory with strong supply ability 4. Prompt shipment Copper Wire Scrap, (Millberry Copper) 99% High Purity Wire diameter: 0.30mm, 0.25mm, 0.20mm Weight/spool: 3 kg, 5 kg, 7 kg, 15 kg, 20kg Tensile strength: 1000 N/mm2, 900 N/mm2, 500 N/mm2, 450 N/mm2, N/mm2 Contac us directly Via our email address as bellow E-MAIL: [email protected] SKYPE :frank.jonatan Phptoos are avialable BAFANA FARMERS CO LTD
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India Finest & Biggest Turnkey Rolling Mills Provider Preet Group was build, as result of the foresight and vision of its founder, Mr. Kuldeep Singh (Chairman). Under his able guidance and dynamic leadership, the group has raised exponentially enterprise. Preet Machines Limited, is the flagship company of the 35 year old preet group. Over the years, it has emerged as a total turnkey solutions provider for the rolling mill industry. email: [email protected]
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We have experience too so would like to market our products in Saudi, UAE and other countries too. Can you please provide your email id so that we can send you more details? Currently we export to Africa & China and need your help in export to Saudi and other countries too. My email id is [email protected] let us know your email id so that we can connect with you and grow mutually...Thank you.
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Namaste Mr.Mishra, I am from Mumbai having factory in Maharashtra (Pune). We make some refractory products like Ladle/ Tundish Covering Insulating Compounds for steel plants used in Ladle Furnace, Tundish (caster House), Ladle (Blast Furnaces) to provide fluxing and insulation over hot metal in ladle and tundish without disturbing metal chemistry.
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Sanjayji, you have compiled the total process and presented the same very perfectly. We are a company having a manufacturing set-up for maling spares for CCM at present we supply the same to various steel plants in India.
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Thanks for taking time for presenting Scrap-to-Billet-to-Rolling-to-Export process. Best Wishes in your job, career or business.
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nice presentation u are given if u are mention what melting point iron rode i is very useful
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thank you sunil sir this will usefull for me for the information about steel making products
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Nice Presentation about the Total Process of Steel
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Niiccee presentation... But it must be brieff....
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great for my presentation tomorrow..
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When did you work at Pacific Steel?
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good presentation
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Great video!

How to bend flat steel bar

Flat steel bar can easily be bent into shape providing you have a decent vice and heavy hammer. For thicker bar you may need to heat the bar up, or you can cut ...

User Comments

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How would you do 3/8" cold rolled steel plate?
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+Ultimate Handyman Just to let you know, I bought a big bertha propane torch/weed burner from HF today. Got that flat bar cherry red and it bent real nicely. I don't think a standard torch would have been enough though.
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+Rod Dahl It's not something I have tried with a propane torch, so you will just have to try it and see. As long as the heat is left there long enough it should get it warm enough to bend it. Please let me know how you get on with it ;-)
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+Ultimate Handyman I need to make 2 90 degree bends in a 3/8" x 1" flat bar.....would a standard propane torch provide enough heat to do the job? No access to a bender...just a bench vise and a BFH. Thanks.
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+Rod Dahl You could do it using a bending machine or if you don't have access to one you could heat it using a blow torch/oxy acetylene etc.
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Would a really tight C clamp work?
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+anaconda118 You are welcome.Sorry for the very slow reply, there was a problem with the YouTube comment system a few weeks back and I only saw this when approving another comment!
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+Ultimate Handyman Thanks.
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+anaconda118 It would for thin metal but not for thicker stuff.
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I bet if I did that it would piss the neibours off for sure. do your neibours ever complain of noise when you are working
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No, they never complain but I mostly do work in the workshop during working hours when most people are at work.I don't complain about their dog barking either ;-) 
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I was wondering if you could tell me what kind of vise I should get. I have a tool shed with a workbench in it and I'd like to install a vise on the workbench. Thx 
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+Jason DufresneThe chances are it will not be as good as an American made one but it might do the job you need and if it doesn't you have only lost 36 bucks. 
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For instance, I just saw a vise on eBay for $35.53 US dollars. 5" Bench Vise with Anvil Swivel Locking Base Table top Clamp Heavy Duty Steel. But it's made in china. Does this matter when it comes to a vise? Thx
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+Jason DufresneApproximately $682 
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Thanks for answering so quickly! There's this store in the US called harbor freight tools. They have vises for sale but I was told a lot of the stuff is cheap stuff from Japan or china. Could you tell me what 450 is in US dollars?
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I'd get the largest Record vice available for the money you want to spend. Brand new vices are very expensive and the one on this video is about £450 so second hand ones are the best option. I bought mine from a seller on ebay for about £40 
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Not exactly subtle, but very effective...
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Thanks for the comment 

Alírio Netto - Long Live Rock N' Roll (Steel Dragon Version)

Alírio Netto singing the Steel Dragon version of the song "Long Live Rock N' Roll", originally released by Rainbow. //www.alirionetto.com.br Audio and video ...

User Comments

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OMG you sound like Ronnie James Dio love rock and roll my brother connect the Horns. I'm lovin it
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Call me asap +Jack Maruszak 
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Fábio Lione é foda, mas me pergunto: Por que diabos o Angra foi para a Itália procurar vocal com um tão foda como Alírio Netto aqui?
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Porque são idiotas e.e

skew rolling mill,steel ball forming machine,steel ball making machine

Skew rolling mill is widely used to produce high quality Hot rolling (forged) grinding steel balls,which is mainly used in the ball mill for Mining,Cement plant ...

User Comments

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Wow that is so cool
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+Tokatt Thanks
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+Tokatt Where do you think it is cool.
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amazing! can u also get the induction furnace and the cutting machine as well. what size balls are they making, how many balls can they make in 1minute,how do u cut the billets...etc any answer?
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+Steel Balls yes, we can help you get the induction furnace as well, 15-150mm steel ball can be made on this type machine, 30-150 steel balls per minute can be made on this type machine according to its size, you don't need cut the billets, you can use the whole 6 m or 9 m billet directly.

Hot Roll vs Cold Roll Steel.mov

Brian Beck (Manager) from McKinnon Metals Concord Inc.explains the main differences between Hot Roll and Cold Roll steel.

User Comments

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cold rolled or hot rolled steel that's shipped as rolled. Are the flexible steel? Otherwise how can they we rolled in a coil?
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Brian, Thanks for the short, concise explanation of hot rolled vs cold rolled. It was very good. Daniel
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Can I heat treat cold roll for a knife or a helmet?
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We call cold rolled bright steel in Australia.

Rolling 4mm Stainless steel plate into a cone

Here is a video showing us rolling a piece of stainless steel into a cone. I have compressed the operation a bit for sack of time but it shows the basic idea of how ...

User Comments

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That roll is a nice bit of tooling.

Long Live Rock n Roll - Steel Dragon

User Comments

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Yeaaaaaaaaaaaaaaaaaaaaaaahh!! brutal!
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Wow cool dude! 
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